Audi RS3 8Y & Cupra Formentor VZ5
Audi RS3 8Y & Cupra Formentor VZ5 : Unlocking the Potential of the Bosch MG1CS163 engine management system.
The Audi RS3 8Y and Cupra Formentor VZ5 stand as a pinnacle of automotive engineering, blending performance, luxury, and cutting-edge technology. At the heart of these beasts lies the Bosch ECU MG1CS163 and the DQ500 gearbox, both crucial components in delivering the exhilarating driving experience Audi enthusiasts crave. In this post, we’ll dive deep into the technical aspects of our product development for the
Bosch ECU MG1CS163: The Brain of the RS3 and Formentor VZ5
The Bosch MG1CS163 ECU (Engine Control Unit) is a sophisticated piece of technology that plays a pivotal role in managing the engine’s performance. This ECU is responsible for controlling various parameters such as fuel injection, ignition timing, and boost pressure, ensuring optimal engine performance and efficiency.
Since the engine is almost identical to its predecessor (RS3 8V), many parts available in the market will already fit and perform perfectly on the new chassis. The new RS3 8Y is also equipped with a torque vectoring AWD transmission, ensuring enhanced handling and performance. This compatibility allows for easy upgrades and modifications, making it a top choice for enthusiasts looking to optimize their vehicle especially if they are hardcore RS fans.
The synergy between the Bosch ECU MG1CS163 and the DQ500 gearbox is a testament to Audi’s commitment to engineering excellence. Together, these components enable the RS3 8Y to deliver its renowned performance, characterized by rapid acceleration, precise handling, and an overall thrilling driving experience. Unfortunately the Gearbox (tcu) management system is not unlocked yet so we have several patches applied to our ecu to disregard torque limits send by tcu when the car is at WOT(wide open throttle).
In the world of digital development, effective communication protocols are essential. Our journey began with the acquisition of all necessary components to leverage our GT-Flasher software and dongle for testing.The bench setup with the use of an EXTENDED CAN ID Gateway was ready and our tests started right away.
Once we established communication with the ECU, we extended our GT-Flasher firmware and software. This extension allowed us to begin comprehensive testing of all known functions and methods. These tests are crucial for laying the groundwork for the ECU flashing and programming procedure. Our systematic approach ensures that we can deliver a reliable and efficient flashing process for all users.
Unlocking the engine management system was a significant milestone. After several months of testing, we developed a groundbreaking method for re-flashing the ECU. This involves replacing the OEM MCU chip with a custom oem chip and patched firmware.
The method of reflowing an mcu is not something new as many companies are using this in various industries for repair and refurbish electronic devices.However our approach was a bit different in terms of programming the new chip directly on the ecu.
After de-soldering and reflowing, the ECU undergoes an X-ray inspection to ensure that all 416 pins are soldered perfectly. Utilizing a state-of-the-art reflow machine, we guarantee precision and reliability in the soldering process.
Our reflow method will only change if we manage to access the ECU firmware by exploiting a vulnerability to execute arbitrary code. This approach aims to gain passwords from the HSM module or develop a method to overwrite functions that disregard these passwords. If we achieve this there will be no need of replacing the factory MCU.
Since 2014, Infineon MCUs have featured a new protection scheme known as Hardware Security Module (HSM). HSM is a state-of-the-art security solution designed to protect sensitive data and ensure secure communications within automotive, industrial, and IoT applications. Developed with advanced cryptographic capabilities and robust security features, the Infineon HSM provides a reliable foundation for secure operations in a wide range of environments.
Bosch and ETAS engineers seized the opportunity to implement a comprehensive new set of security measures. Utilizing the full range of available encryption methods, including AES, RSA, ECC, and SHA, they have significantly enhanced the security of their systems. These advanced encryption techniques ensure robust protection against potential threats, setting a new standard in electronic security.
As always, we never wasted time waiting. We have fully reverse-engineered all the basic operating system functions, as well as several parts of the HSM call functions. Our extensive experience in reverse engineering previous generations of Bosch and Siemens engine management systems has accelerated the process. Consequently, our advanced solutions were ready for testing in record time.
Once we developed and adapted our software, portal, and firmware, we immediately began dyno testing our calibrations. This rigorous testing process focused on improving the performance and functionality of the stock engine management system. Our efforts ensure that every aspect of the engine’s performance is optimized, delivering superior results for our users.
Introducing the world’s first MG1CS163 remote tuning solution, supporting OBD flashing along with basic logging and diagnostics. This groundbreaking solution provides users with unparalleled capabilities for remote tuning, ensuring efficient and reliable performance for their engine management systems.
Many of our dealers and clients took the opportunity to beta test all functions, calibrations, and flashing procedures. This collaborative effort accelerated our progress toward a final product. Hundreds of OBD flashes and numerous calibration revisions have been tested across various regions and conditions. These tests ensure the compatibility of our software and enhance the user experience through valuable feedback.
In the video below, you will see a small presentation showcasing the functionality and features of the GT-Flasher device.Basic Identification, Data-logging, Flashing and many more functions are waiting for multiple engine management systems including the MG1 ecu generation.
Our applications support a wide range of functions for engine management systems, including flashing, data-logging, fault code viewing and clearing, as well as advanced identification. These comprehensive features ensure efficient and effective management of your engine system, providing users with the tools they need for optimal performance and troubleshooting.
Compatible with Windows PC, Android, and iOS, GT-Flasher has been our pride and joy.It supports USB Bluetooth (Low Energy), extended CAN ID, ISO-TP, CAN relay from external sensors, and update-able firmware. Our servers provide options and ready to flash solutions 24/7. Flashing a new update or calibration on your unlocked engine management system takes only four and a half minutes. All you need is a stable internet connection and a controlled environment with your hood open.
Dynograph RS3 8Y: Stock ecu with DO88 intercooler and Eventury intake 100 octane fuel
Dynograph RS3 8Y:Stock vs tuned ecu on stage 1 95/98 octane (Fully stock car)
Dynograph Formentor VZ5 : Stage 1 98 octane
Dynograph Formentor VZ5 : Stage 1 – Downpipe – Intake – 100 octane fuel
More results and information coming soon…
Software available for :
8Y0907404A
8Y0907404B
8Y0907404
5WA907404
07K907309L
